Tool Temperature in Slotting of CFRP Composites

M. H. El-Hofy, S. L. Soo, D. K. Aspinwall, W. M. Sim, D. Pearson, R. M'Saoubi, P. Harden

Research output: Contribution to journalArticlepeer-review

14 Citations (Scopus)
192 Downloads (Pure)

Abstract

Following a brief review on the effects of process parameters on cutting temperatures and associated workpiece integrity when machining carbon fibre reinforced plastic (CFRP) composites, the paper details experimental work to assess tool temperature regimes and machinability when slot milling CFRP. This involved variation in workpiece lay-up, tool geometry, cutting environment and operating levels. Typically, cutting temperatures varied between ∼180-350°C with fibres orientated at 0° and 45° producing the highest temperatures and cutting forces. Worn tooling and dry cutting also produced less favourable results. Increasing cutting speed from 200 to 350 m/min caused a rise in temperature by an average of ∼25% while increasing feed rate from 0.03 to 0.06 mm/tooth produced a reduction of ∼18%.

Original languageEnglish
Pages (from-to)371-381
Number of pages11
JournalProcedia Manufacturing
Volume10
Early online date7 Jul 2017
DOIs
Publication statusE-pub ahead of print - 7 Jul 2017

Keywords

  • CFRP
  • milling
  • Slotting
  • temperature

ASJC Scopus subject areas

  • Artificial Intelligence
  • Industrial and Manufacturing Engineering

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