Abstract
Waste foundry sand (WFS), the disregarded molding sand from the casting industry, is a byproduct with increasing economic and environmental impact due to landfill maintenance costs and stricter regulations. Only a small fraction (11%) of WFS is currently reused. In this work a novel valorization pathway for WFS is proposed, as a thermal energy storage material. WFS is mixed with molten NaNO3 and clay and then sintered, to produce a composite phase change material (CPCM). The fabricated CPCM is found to have good thermal and structural stability up to 400 °C. Its optimal composition with a mass ratio of 0.6-0.3-0.1 NaNO3-WFS-Clay has an specific energy density of 628±27 kJ/kg and an average thermal conductivity is 1.38 W/mK in a temperature range of 25-400 °C. The CPCM has good mechanical strength and a low coefficient of thermal expansion, compared to that of NaNO3. This material can be applied in medium-high temperature thermal energy storage and waste heat recovery applications, increasing the upcycling potential of WFS in a sustainable manner.
Original language | English |
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Journal | International Heat Transfer Conference |
Volume | 17 |
Publication status | Published - 2023 |
Event | 17th International Heat Transfer Conference, IHTC 2023 - Cape Town, South Africa Duration: 14 Aug 2023 → 18 Aug 2023 |
Bibliographical note
Funding Information:The authors would like to acknowledge Transforming Foundation Industries Network+ in the context of THERMCAST (EPSRC grant EP/V026402/1).
Publisher Copyright:
© 2023 Begell House Inc.. All rights reserved.
Keywords
- composite phase change materials
- high temperature
- molten salt
- Thermal energy storage
- waste foundry sand
ASJC Scopus subject areas
- Condensed Matter Physics
- Mechanical Engineering
- Fluid Flow and Transfer Processes