A multi-scale 3D model of the vacuum arc remelting process

Koulis Pericleous*, Georgi Djambazov, Mark Ward, Lang Yuan, Peter D. Lee

*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceedingConference contribution

1 Citation (Scopus)

Abstract

A multi-scale model of the VAR process was developed to simulate unsteady phenomena within the ingot melt pool due to arc motion and the resulting effects on dendritic microstructure. External magnetic field and surface current measurements were used as boundary conditions, to determine the trajectory of the arcs between electrode and ingot and between ingot and sidewalls. The interactions between magnetic field, turbulent metal flow and heat transfer were modeled using CFD techniques and this "macro" model was linked to a micro model, to resolve the evolving dendritic microstructure, and to establish a relationship between operational parameters and microstructure defects. Arc-driven solute convection in the mushy zone leading to local remelting and changes in local Rayleigh number provided an indicator of when fluid flow channels (freckles) will initiate within the mushy zone. Particle tracking was further used, to characterize the trajectory and dissolution of inclusions entering the melt, causing "white spot" defects.

Original languageEnglish
Title of host publicationMaterials Properties, Characterization, and Modeling
PublisherMinerals, Metals and Materials Society
Pages291-298
Number of pages8
ISBN (Print)9781118296097
DOIs
Publication statusPublished - 2012
Event141st Annual Meeting and Exhibition, TMS 2012 - Orlando, FL, United States
Duration: 11 Mar 201215 Mar 2012

Publication series

NameTMS Annual Meeting
Volume2

Conference

Conference141st Annual Meeting and Exhibition, TMS 2012
Country/TerritoryUnited States
CityOrlando, FL
Period11/03/1215/03/12

Keywords

  • Arc behavior
  • Numerical simulation
  • Special alloys
  • VAR defects

ASJC Scopus subject areas

  • Condensed Matter Physics
  • Mechanics of Materials
  • Metals and Alloys

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