Singularities in five-axis machining: cause, effect and avoidance
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Singularities in five-axis machining: cause, effect and avoidance. / Cripps, Robert; Cross, Benjamin; Hunt, Matthew; Mullineux, Glen.
In: International Journal of Machine Tools and Manufacture, 31.12.2016.Research output: Contribution to journal › Article › peer-review
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TY - JOUR
T1 - Singularities in five-axis machining:
T2 - cause, effect and avoidance
AU - Cripps, Robert
AU - Cross, Benjamin
AU - Hunt, Matthew
AU - Mullineux, Glen
PY - 2016/12/31
Y1 - 2016/12/31
N2 - Singular configurations of five-axis machines have long been observed. Machining near to such singularities drastically affects the behaviour of machine axes movements. Singularities have been linked to the kinematic chain of the machine configuration but not necessarily machine axes movement. The first contribution of this paper is a link between cutter motion in work-piece and machine coordinate systems. This leads to a description for the machine axes movements for a given tool path. Unstable machine axes movements are discovered near singular configurations of the rotary axes. By relating these configurations to orientations in the workpiece coordinate system, a simple approach that avoids singularities by reorienting the workpiece is proposed. Machining tests verify the effectiveness of this approach.
AB - Singular configurations of five-axis machines have long been observed. Machining near to such singularities drastically affects the behaviour of machine axes movements. Singularities have been linked to the kinematic chain of the machine configuration but not necessarily machine axes movement. The first contribution of this paper is a link between cutter motion in work-piece and machine coordinate systems. This leads to a description for the machine axes movements for a given tool path. Unstable machine axes movements are discovered near singular configurations of the rotary axes. By relating these configurations to orientations in the workpiece coordinate system, a simple approach that avoids singularities by reorienting the workpiece is proposed. Machining tests verify the effectiveness of this approach.
KW - Five-axis machine tool
KW - Singularity
U2 - 10.1016/j.ijmachtools.2016.12.002
DO - 10.1016/j.ijmachtools.2016.12.002
M3 - Article
JO - International Journal of Machine Tools and Manufacture
JF - International Journal of Machine Tools and Manufacture
SN - 0890-6955
ER -