Effect of laminate configuration and feed rate on cutting performance when drilling holes in carbon fibre reinforced plastic composites

I Shyha, Sein Soo, David Aspinwall, S Bradley

Research output: Contribution to journalArticle

140 Citations (Scopus)

Abstract

Composites use in the aerospace industry is expanding, in particular carbon fibre reinforced plastics (CFRP) for structural components. Machinability can however be problematic especially when drilling, due to CFRP's inherent anisotropy/in-homogeneity, limited plastic deformation and abrasive characteristics. Following a brief review on composites development and associated machining, the paper outlines experimental results when twist drilling 1.5 mm diameter holes in 3 mm thick CFRP laminate using tungsten carbide (WC) stepped drills. The control variables considered were prepreg type (3 types) and form (unidirectional (UD) and woven), together with drill feed rate (0.2 and 0.4 mm/rev). A full factorial experimental design was used involving 12 tests. Response variables included the number of drilled holes (wear criterion VB(B)max
Original languageEnglish
Pages (from-to)1023-1034
Number of pages12
JournalJournal of Materials Processing Technology
Volume210
Issue number8
DOIs
Publication statusPublished - 1 Jun 2010

Keywords

  • CFRP
  • Drilling
  • Prepreg form
  • Delamination
  • Composites

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