Powder mixed-EDM for potential biomedical applications: A critical review

Md Al-Amin; Ahmad Majdi Abdul Rani; Abdul Azeez Abdu Aliyu; Muhammad Al’Hapis Abdul Razak; Sri Hastuty; Michael G. Bryant

doi:10.1080/10426914.2020.1779939

Powder mixed-EDM for potential biomedical applications: A critical review

Md Al-Amin, Ahmad Majdi Abdul Rani^*, Abdul Azeez Abdu Aliyu, Muhammad Al’Hapis Abdul Razak, Sri Hastuty, Michael G. Bryant

^*Corresponding author for this work

Engineering and Physical Sciences

Research output: Contribution to journal › Review article › peer-review

Abstract

Powder mixed-electro discharge machining (PM-EDM) is a new emerging trend in research on electro-thermal process that can simultaneously shape and deposit a coating on the surface of the workpiece. PM-EDM is a hybridized form of EDM in which metallic powders are amalgamated in dielectric liquid to enhance both the machined surface condition and machining performance. Migration of materials on the cutting surface occurs by melting and chemical reactions during the operation from both the electrodes and metallic powders. 316L stainless steel, Ti-based alloys, Co-Mo-Cr-based alloys, magnesium and magnesium-based alloys are commonly utilized in manufacturing biomedical devices. These biomaterials, however, release toxic particles due to corrosion, wear, tear, and tiredness of the joint replacements through repeated loads and relative movements. Surfaces of bio-implants made from these biomaterials are therefore protected using bioactive and biocompatible coating. Several methods of deposition are used for coating purposes which have both advantage and drawback. This study proposes that the PM-EDM coating enhances the biomaterials’ mechanical characteristics, surface morphology, and topography. Through reflecting critical and analytical concerns, this review focuses extensively on the current progress of the PM-EDM process. Moreover, following various research initiatives, this paper outlines the critical challenges and future research scopes.

Original language	English
Pages (from-to)	1789-1811
Number of pages	23
Journal	Materials and Manufacturing Processes
DOIs	https://doi.org/10.1080/10426914.2020.1779939
Publication status	Published - 2020

Bibliographical note

Funding Information:
This study was funded by ICRF (international collaborative research fund) called Universitas-PERTAMINA-Universiti Teknologi PETRONAS (UP-UTP), cost-center 015LB0-040;UP-UTP [cost-center 015LB0-040]; The authors wish to extend warm thanks and gratitude to Universiti Teknologi PETRONAS (UTP), Malaysia for ensuring adequate equipment and monetary aid to accomplish this study. This study was funded by ICRF (International Collaborative Research Fund) called Universitas-PERTAMINA-Universiti Teknologi PETRONAS (UP-UTP), cost-center: 015LB0-040.

Funding Information:
The authors wish to extend warm thanks and gratitude to Universiti Teknologi PETRONAS (UTP), Malaysia for ensuring adequate equipment and monetary aid to accomplish this study. This study was funded by ICRF (International Collaborative Research Fund) called Universitas-PERTAMINA-Universiti Teknologi PETRONAS (UP-UTP), cost-center: 015LB0-040.

Publisher Copyright:
© 2020, © 2020 Taylor & Francis.

Keywords

biomaterials
biomedical
coating
compounds
electro-deposition
Electro-discharge
manufacturing
modification
powders
properties

ASJC Scopus subject areas

General Materials Science
Mechanics of Materials
Mechanical Engineering
Industrial and Manufacturing Engineering

Access to Document

10.1080/10426914.2020.1779939

Cite this

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title = "Powder mixed-EDM for potential biomedical applications: A critical review",

abstract = "Powder mixed-electro discharge machining (PM-EDM) is a new emerging trend in research on electro-thermal process that can simultaneously shape and deposit a coating on the surface of the workpiece. PM-EDM is a hybridized form of EDM in which metallic powders are amalgamated in dielectric liquid to enhance both the machined surface condition and machining performance. Migration of materials on the cutting surface occurs by melting and chemical reactions during the operation from both the electrodes and metallic powders. 316L stainless steel, Ti-based alloys, Co-Mo-Cr-based alloys, magnesium and magnesium-based alloys are commonly utilized in manufacturing biomedical devices. These biomaterials, however, release toxic particles due to corrosion, wear, tear, and tiredness of the joint replacements through repeated loads and relative movements. Surfaces of bio-implants made from these biomaterials are therefore protected using bioactive and biocompatible coating. Several methods of deposition are used for coating purposes which have both advantage and drawback. This study proposes that the PM-EDM coating enhances the biomaterials{\textquoteright} mechanical characteristics, surface morphology, and topography. Through reflecting critical and analytical concerns, this review focuses extensively on the current progress of the PM-EDM process. Moreover, following various research initiatives, this paper outlines the critical challenges and future research scopes.",

keywords = "biomaterials, biomedical, coating, compounds, electro-deposition, Electro-discharge, manufacturing, modification, powders, properties",

author = "Md Al-Amin and {Abdul Rani}, {Ahmad Majdi} and {Abdu Aliyu}, {Abdul Azeez} and {Abdul Razak}, {Muhammad Al{\textquoteright}Hapis} and Sri Hastuty and Bryant, {Michael G.}",

note = "Funding Information: This study was funded by ICRF (international collaborative research fund) called Universitas-PERTAMINA-Universiti Teknologi PETRONAS (UP-UTP), cost-center 015LB0-040;UP-UTP [cost-center 015LB0-040]; The authors wish to extend warm thanks and gratitude to Universiti Teknologi PETRONAS (UTP), Malaysia for ensuring adequate equipment and monetary aid to accomplish this study. This study was funded by ICRF (International Collaborative Research Fund) called Universitas-PERTAMINA-Universiti Teknologi PETRONAS (UP-UTP), cost-center: 015LB0-040. Funding Information: The authors wish to extend warm thanks and gratitude to Universiti Teknologi PETRONAS (UTP), Malaysia for ensuring adequate equipment and monetary aid to accomplish this study. This study was funded by ICRF (International Collaborative Research Fund) called Universitas-PERTAMINA-Universiti Teknologi PETRONAS (UP-UTP), cost-center: 015LB0-040. Publisher Copyright: {\textcopyright} 2020, {\textcopyright} 2020 Taylor & Francis.",

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AU - Abdul Rani, Ahmad Majdi

AU - Abdu Aliyu, Abdul Azeez

AU - Abdul Razak, Muhammad Al’Hapis

AU - Hastuty, Sri

AU - Bryant, Michael G.

N1 - Funding Information: This study was funded by ICRF (international collaborative research fund) called Universitas-PERTAMINA-Universiti Teknologi PETRONAS (UP-UTP), cost-center 015LB0-040;UP-UTP [cost-center 015LB0-040]; The authors wish to extend warm thanks and gratitude to Universiti Teknologi PETRONAS (UTP), Malaysia for ensuring adequate equipment and monetary aid to accomplish this study. This study was funded by ICRF (International Collaborative Research Fund) called Universitas-PERTAMINA-Universiti Teknologi PETRONAS (UP-UTP), cost-center: 015LB0-040. Funding Information: The authors wish to extend warm thanks and gratitude to Universiti Teknologi PETRONAS (UTP), Malaysia for ensuring adequate equipment and monetary aid to accomplish this study. This study was funded by ICRF (International Collaborative Research Fund) called Universitas-PERTAMINA-Universiti Teknologi PETRONAS (UP-UTP), cost-center: 015LB0-040. Publisher Copyright: © 2020, © 2020 Taylor & Francis.

PY - 2020

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AB - Powder mixed-electro discharge machining (PM-EDM) is a new emerging trend in research on electro-thermal process that can simultaneously shape and deposit a coating on the surface of the workpiece. PM-EDM is a hybridized form of EDM in which metallic powders are amalgamated in dielectric liquid to enhance both the machined surface condition and machining performance. Migration of materials on the cutting surface occurs by melting and chemical reactions during the operation from both the electrodes and metallic powders. 316L stainless steel, Ti-based alloys, Co-Mo-Cr-based alloys, magnesium and magnesium-based alloys are commonly utilized in manufacturing biomedical devices. These biomaterials, however, release toxic particles due to corrosion, wear, tear, and tiredness of the joint replacements through repeated loads and relative movements. Surfaces of bio-implants made from these biomaterials are therefore protected using bioactive and biocompatible coating. Several methods of deposition are used for coating purposes which have both advantage and drawback. This study proposes that the PM-EDM coating enhances the biomaterials’ mechanical characteristics, surface morphology, and topography. Through reflecting critical and analytical concerns, this review focuses extensively on the current progress of the PM-EDM process. Moreover, following various research initiatives, this paper outlines the critical challenges and future research scopes.

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KW - compounds

KW - electro-deposition

KW - Electro-discharge

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KW - properties

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JO - Materials and Manufacturing Processes

JF - Materials and Manufacturing Processes

ER -

Powder mixed-EDM for potential biomedical applications: A critical review

Abstract

Bibliographical note

Keywords

ASJC Scopus subject areas

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