Modification of steel slag to prepare chlorides based composite phase change materials with shape stability for high-temperature thermal energy storage

Using steel slag to prepare high-temperature (>500 °C) PCMs was an effective way to achieve its high value-added utilization as a potential heat storage medium in a variety of applications, such as solar energy storage, power peak shaving, and industrial waste heat recovery. However, the complex solid waste of steel slag might be corrosive to salt-based PCMs at high temperature. To address this issue, steel slag was firstly modified with another solid waste (i.e., CFA), which was then used to microencapsulate NaCl-KCl to prepare shape-stabilized C-PCMs in this work. Thermophysical and mechanical properties of C-PCMs were analyzed. Results showed that CFA modification greatly improved chemical compatibility between steel slag and eutectic salt through phase reconstruction. Steel slag modified with 30 wt% CFA at 1100 °C was identified as the optimum skeleton. The prepared C-PCMs containing 50 wt% salt showed a phase transition temperature of 653 °C with a high latent heat of 139 J/g and an excellent cycling stability. Additionally, its thermal conductivity reached 1.46 W/(m·K), 180 % higher than of pure salt. Compressive strength of the composite could be as high as 119 MPa, superior to other salt-based C-PCMs. A heat storage device was further designed to allow the numerical investigation of thermal performance of the prepared C-PCMs in practical conditions. Attributed by reasonable arrangement of bricks, the heat storage device possessed a uniform temperature distribution over the vertical cross-section of HTF, which contributed to a quick completion of charging and discharging process. This work could potentially lay a foundation for application of steel slag in the field of high-temperature thermal energy storage.