Finite element modeling of the inertia friction welding of dissimilar high-strength steels

C. J. Bennett; M. M. Attallah; M. Preuss; P. H. Shipway; T. H. Hyde; S Bray

doi:10.1007/s11661-013-1852-2

Finite element modeling of the inertia friction welding of dissimilar high-strength steels

C. J. Bennett^*
, M. M. Attallah
, M. Preuss
, P. H. Shipway
, T. H. Hyde
, S Bray

^*Corresponding author for this work

Metallurgy and Materials

Research output: Contribution to journal › Article › peer-review

11 Citations (Scopus)

Abstract

Finite element (FE) process modeling of inertia friction welding between dissimilar high-strength steels, AerMet^® 100 and SCMV, has been carried out using the DEFORM™-2D (v10.0) software. This model was validated against experimental data collected for a test weld performed between the materials; this included process data such as upset and rotational velocities as well as thermal data collected during the process using embedded thermocouples. The as-welded hoop residual stress from the FE model was also compared with experimental measurements taken on the welded component using synchrotron X-ray and neutron diffraction techniques. The modeling work considered the solid-state phase transformations which occur in the steels, and the trends in the residual stress data were well replicated by the model.

Original language	English
Pages (from-to)	5054-5064
Number of pages	11
Journal	Metallurgical and Materials Transactions A
Volume	44
Issue number	11
Early online date	9 Jul 2013
DOIs	https://doi.org/10.1007/s11661-013-1852-2
Publication status	Published - Nov 2013

Keywords

Welding
Austenite
Martensite
Residual Stress
Postweld Heat Treatment

ASJC Scopus subject areas

Condensed Matter Physics
Metals and Alloys
Mechanics of Materials

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10.1007/s11661-013-1852-2

Cite this

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title = "Finite element modeling of the inertia friction welding of dissimilar high-strength steels",

abstract = "Finite element (FE) process modeling of inertia friction welding between dissimilar high-strength steels, AerMet{\textregistered} 100 and SCMV, has been carried out using the DEFORM{\texttrademark}-2D (v10.0) software. This model was validated against experimental data collected for a test weld performed between the materials; this included process data such as upset and rotational velocities as well as thermal data collected during the process using embedded thermocouples. The as-welded hoop residual stress from the FE model was also compared with experimental measurements taken on the welded component using synchrotron X-ray and neutron diffraction techniques. The modeling work considered the solid-state phase transformations which occur in the steels, and the trends in the residual stress data were well replicated by the model.",

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journal = "Metallurgical and Materials Transactions A",

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TY - JOUR

T1 - Finite element modeling of the inertia friction welding of dissimilar high-strength steels

AU - Bennett, C. J.

AU - Attallah, M. M.

AU - Preuss, M.

AU - Shipway, P. H.

AU - Hyde, T. H.

AU - Bray, S

PY - 2013/11

Y1 - 2013/11

N2 - Finite element (FE) process modeling of inertia friction welding between dissimilar high-strength steels, AerMet® 100 and SCMV, has been carried out using the DEFORM™-2D (v10.0) software. This model was validated against experimental data collected for a test weld performed between the materials; this included process data such as upset and rotational velocities as well as thermal data collected during the process using embedded thermocouples. The as-welded hoop residual stress from the FE model was also compared with experimental measurements taken on the welded component using synchrotron X-ray and neutron diffraction techniques. The modeling work considered the solid-state phase transformations which occur in the steels, and the trends in the residual stress data were well replicated by the model.

AB - Finite element (FE) process modeling of inertia friction welding between dissimilar high-strength steels, AerMet® 100 and SCMV, has been carried out using the DEFORM™-2D (v10.0) software. This model was validated against experimental data collected for a test weld performed between the materials; this included process data such as upset and rotational velocities as well as thermal data collected during the process using embedded thermocouples. The as-welded hoop residual stress from the FE model was also compared with experimental measurements taken on the welded component using synchrotron X-ray and neutron diffraction techniques. The modeling work considered the solid-state phase transformations which occur in the steels, and the trends in the residual stress data were well replicated by the model.

KW - Welding

KW - Austenite

KW - Martensite

KW - Residual Stress

KW - Postweld Heat Treatment

UR - https://www.scopus.com/pages/publications/84885432877

U2 - 10.1007/s11661-013-1852-2

DO - 10.1007/s11661-013-1852-2

M3 - Article

AN - SCOPUS:84885432877

SN - 1073-5623

VL - 44

SP - 5054

EP - 5064

JO - Metallurgical and Materials Transactions A

JF - Metallurgical and Materials Transactions A

IS - 11

ER -

Finite element modeling of the inertia friction welding of dissimilar high-strength steels

Abstract

Keywords

ASJC Scopus subject areas

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