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Equations of heat generation during friction stir welding for tapered polygonal tools

  • Basim M.A. Al Bhadle
  • , Rafat A.A. Al Azzawi
  • , R. Thornton
  • , K. Beamish
  • , S. Shi
  • , H. B. Dong*
  • *Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

Abstract

Owing to the complex nature of heat generation in friction stir welding, equations are required to understand the effect of process parameters and tool geometry on heat generation. In this study, simplified equations for straight tool profiles have been extended to treat tapered tool profiles for triangular, square, pentagonal and hexagonal geometries. New equations have been implemented to model heat generation in a finite element software package for welding aluminium alloy. The calculated thermal profiles agree better with experimental data than those calculated using the simplified equations. It was also demonstrated that the amount of heat generation increases with increasing number of flats on the tapered tool profile, with a hexagonal tapered tool profile generating the highest temperature.

Original languageEnglish
Pages (from-to)93-100
Number of pages8
JournalScience and Technology of Welding and Joining
Volume24
Issue number2
DOIs
Publication statusPublished - 17 Feb 2019

Bibliographical note

Publisher Copyright:
© 2018, © 2018 Institute of Materials, Minerals and Mining. Published by Taylor & Francis on behalf of the Institute.

Keywords

  • Friction stir welding (FSW)
  • heat generation
  • taper tool factors
  • taper tools

ASJC Scopus subject areas

  • General Materials Science
  • Condensed Matter Physics

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