Energy consumption and capacity utilization of galvanizing furnaces

S. G. Blakey, S. B.M. Beck

Research output: Contribution to journalArticlepeer-review

7 Citations (Scopus)

Abstract

An explicit equation leading to a method for improving furnace efficiency is presented. This equation is dimensionless and can be applied to furnaces of any size and fuel type for the purposes of comparison. The implications for current furnace design are discussed. Currently the technique most commonly used to reduce energy consumption in galvanizing furnaces is to increase burner turndown. This is shown by the analysis presented here actually to worsen the thermal efficiency of the furnace, particularly at low levels of capacity utilization. Galvanizing furnaces are different to many furnaces used within industry, as a quantity of material (in this case zinc) is kept molten within the furnace at all times, even outside production periods. The dimensionless analysis can, however, be applied to furnaces with the same operational function as a galvanizing furnace, such as some furnaces utilized within the glass industry.

Original languageEnglish
Pages (from-to)251-259
Number of pages9
JournalProceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering
Volume218
Issue number4
DOIs
Publication statusPublished - Nov 2004

Keywords

  • Capacity utilization
  • Combustion
  • Dimensional analysis
  • Energy efficiency
  • Furnace

ASJC Scopus subject areas

  • Mechanical Engineering
  • Industrial and Manufacturing Engineering

Fingerprint

Dive into the research topics of 'Energy consumption and capacity utilization of galvanizing furnaces'. Together they form a unique fingerprint.

Cite this