Effect of mixed wettability surfaces on flow boiling heat transfer at subatmospheric pressures

Subatmospheric flow boiling heat transfer is a promising method for electronics cooling due to lower saturation temperatures. However, pressure is a crucial parameter that affects surface tension and vapor density. In this study, the effect of surface mixed wettability configuration on bubble dynamics and flow boiling was investigated under atmospheric and subatmospheric pressure conditions. Superhydrophilic, superhydrophobic, and mixed-wettability surfaces were prepared and tested at various heat fluxes and three system pressures of 48 kPa, 68 kPa, and 101 kPa. The channel dimensions were 50 mm × 15 mm, and the channel had a depth of 1 mm. The results showed that biphilic surfaces enhanced the performance up to 28% compared to superhydrophilic surfaces at high heat fluxes for subatmospheric boiling. Flow visualization efforts reveal that mixed-wettability surfaces improve heat transfer by extending the efficient slug regime to higher heat fluxes by preventing dried spot formation. These surfaces benefit from high density nucleation sites at low and medium heat fluxes, resulting in a noticeable performance improvement compared to the superhydrophilic surface. The obtained experimental data in this study will be helpful for the development of thermal-fluid systems operating under subatmospheric conditions.