Comparative study of PtNi nanowire array electrodes toward oxygen reduction reaction by half-cell measurement and PEMFC test

A clear understanding of catalytic activity enhancement mechanisms in fuel cell operation is necessary for a full degree translation of the latest generation of non-Pt/C fuel cell electrocatalysts into high-performance electrodes in proton-exchange membrane fuel cells (PEMFCs). In this work, PtNi nanowire (NW) array gas diffusion electrodes (GDEs) are fabricated from Pt NW arrays with Ni impregnation. A 2.84-fold improvement in the oxygen reduction reaction catalytic activity is observed for the PtNi NW array GDE (cf. the Pt NW array GDE) using half-cell GDE measurement in a 0.1 M HClO4 aqueous electrolyte at 25 °C, in comparison to only a 1.07-fold power density recorded in the PEMFC single-cell test. An ionomer is shown to significantly increase the electrochemically active surface area of the GDEs, but the PtNi NW array GDE suffers from Ni ion contamination at a high temperature, contributing to decreased catalytic activities and limited improvement in operating PEMFCs.