A comprehensive study of dense zirconia components fabricated by additive manufacturing

Jinxing Sun; Xiaoteng Chen; James Wade-Zhu; Jon Binner; Jiaming Bai

doi:10.1016/j.addma.2021.101994

A comprehensive study of dense zirconia components fabricated by additive manufacturing

Jinxing Sun, Xiaoteng Chen, James Wade-Zhu, Jon Binner, Jiaming Bai^*

^*Corresponding author for this work

Metallurgy and Materials

Research output: Contribution to journal › Article › peer-review

5 Citations (Scopus)

191 Downloads (Pure)

Abstract

Although additive manufacturing offers numerous potential advantages for fabricating functional, complex geometry zirconia parts with efficiency, industrial interest in practical applications is currently lacking. This potentially stems from the need for a more comprehensive investigation into the performance of additively manufactured zirconia components, which is essential for promoting and initializing industrial applications. The aim of this study is thus to provide a detailed evaluation of zirconia specimens fabricated by one of the most utilized ceramic additive manufacturing technologies, viz. digital light processing (DLP), with a range of typical zirconia components being printed. Key performance factors captured within include achievable density, surface quality measurements, dimensional accuracy, degree of shrinkage, and mechanical properties. The results of this work demonstrates that the performance of the DLP-prepared zirconia parts is comparable to those of conventionally fabricated zirconia. It is believed that this paper will serve as a good reference for academic and industrial communities interested in this rapidly expanding field.

Original language	English
Article number	101994
Number of pages	12
Journal	Additive Manufacturing
Volume	43
Early online date	15 Apr 2021
DOIs	https://doi.org/10.1016/j.addma.2021.101994
Publication status	Published - Jul 2021

Bibliographical note

Funding Information:
The authors would like to thank Yaqiang Ji of the Southern University of Science and Technology for his assistance. The authors acknowledge the assistance of SUSTech Core Research Facilities. This work was financially supported by Guangdong Province International Collaboration Programme [Grant no. 2019A050510003] and Shenzhen Key Laboratory for Additive Manufacturing of High-performance Materials [Grant no. ZDSYS201703031748354].

Publisher Copyright:
© 2021 Elsevier B.V.

Keywords

Additive manufacturing
Digital light processing
Dimensional accuracy
Fracture toughness
Zirconia

ASJC Scopus subject areas

Biomedical Engineering
General Materials Science
Engineering (miscellaneous)
Industrial and Manufacturing Engineering

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SunJ2021comprehensiveAccepted author manuscript, 1.42 MBLicence: Creative Commons: Attribution-NonCommercial-NoDerivs (CC BY-NC-ND)

Cite this

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abstract = "Although additive manufacturing offers numerous potential advantages for fabricating functional, complex geometry zirconia parts with efficiency, industrial interest in practical applications is currently lacking. This potentially stems from the need for a more comprehensive investigation into the performance of additively manufactured zirconia components, which is essential for promoting and initializing industrial applications. The aim of this study is thus to provide a detailed evaluation of zirconia specimens fabricated by one of the most utilized ceramic additive manufacturing technologies, viz. digital light processing (DLP), with a range of typical zirconia components being printed. Key performance factors captured within include achievable density, surface quality measurements, dimensional accuracy, degree of shrinkage, and mechanical properties. The results of this work demonstrates that the performance of the DLP-prepared zirconia parts is comparable to those of conventionally fabricated zirconia. It is believed that this paper will serve as a good reference for academic and industrial communities interested in this rapidly expanding field.",

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author = "Jinxing Sun and Xiaoteng Chen and James Wade-Zhu and Jon Binner and Jiaming Bai",

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AU - Binner, Jon

AU - Bai, Jiaming

N1 - Funding Information: The authors would like to thank Yaqiang Ji of the Southern University of Science and Technology for his assistance. The authors acknowledge the assistance of SUSTech Core Research Facilities. This work was financially supported by Guangdong Province International Collaboration Programme [Grant no. 2019A050510003] and Shenzhen Key Laboratory for Additive Manufacturing of High-performance Materials [Grant no. ZDSYS201703031748354]. Publisher Copyright: © 2021 Elsevier B.V.

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N2 - Although additive manufacturing offers numerous potential advantages for fabricating functional, complex geometry zirconia parts with efficiency, industrial interest in practical applications is currently lacking. This potentially stems from the need for a more comprehensive investigation into the performance of additively manufactured zirconia components, which is essential for promoting and initializing industrial applications. The aim of this study is thus to provide a detailed evaluation of zirconia specimens fabricated by one of the most utilized ceramic additive manufacturing technologies, viz. digital light processing (DLP), with a range of typical zirconia components being printed. Key performance factors captured within include achievable density, surface quality measurements, dimensional accuracy, degree of shrinkage, and mechanical properties. The results of this work demonstrates that the performance of the DLP-prepared zirconia parts is comparable to those of conventionally fabricated zirconia. It is believed that this paper will serve as a good reference for academic and industrial communities interested in this rapidly expanding field.

AB - Although additive manufacturing offers numerous potential advantages for fabricating functional, complex geometry zirconia parts with efficiency, industrial interest in practical applications is currently lacking. This potentially stems from the need for a more comprehensive investigation into the performance of additively manufactured zirconia components, which is essential for promoting and initializing industrial applications. The aim of this study is thus to provide a detailed evaluation of zirconia specimens fabricated by one of the most utilized ceramic additive manufacturing technologies, viz. digital light processing (DLP), with a range of typical zirconia components being printed. Key performance factors captured within include achievable density, surface quality measurements, dimensional accuracy, degree of shrinkage, and mechanical properties. The results of this work demonstrates that the performance of the DLP-prepared zirconia parts is comparable to those of conventionally fabricated zirconia. It is believed that this paper will serve as a good reference for academic and industrial communities interested in this rapidly expanding field.

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A comprehensive study of dense zirconia components fabricated by additive manufacturing

Abstract

Bibliographical note

Keywords

ASJC Scopus subject areas

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