3D printing of layered ceramic/carbon fiber composite with improved toughness

Jinxing Sun; Shixiang Yu; James Wade-Zhu; Xiaoteng Chen; Jon Binner; Jiaming Bai

doi:10.1016/j.addma.2021.102543

3D printing of layered ceramic/carbon fiber composite with improved toughness

Jinxing Sun, Shixiang Yu, James Wade-Zhu, Xiaoteng Chen, Jon Binner, Jiaming Bai^*

^*Corresponding author for this work

Metallurgy and Materials

Research output: Contribution to journal › Article › peer-review

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Abstract

Strong and tough ceramic materials are required for many structural applications, however, these properties tend to be mutually exclusive in many man-made ceramic materials. Inspired by composition of biological materials such as nacre, this work offers a simple and versatile 3D printing approach based on the concept of layered ceramics to overcome such limitations, obtaining both high strength and toughness. The resulting layered ceramic/carbon fiber reinforced polymer composites exhibit an excellent combination of high strength, fracture toughness and work of fracture. Such fracture-resistant behavior can be attributed to the toughening mechanisms of crack deflection, lamellae and fiber ‘pull-out’, polymer inelastic deformation, and interfacial debonding. This strategy enables the fabrication of layered ceramic/polymer composites with remarkable properties, thus demonstrating its potential applicability to fabricating other layered composites.

Original language	English
Article number	102543
Number of pages	9
Journal	Additive Manufacturing
Volume	50
Early online date	1 Dec 2021
DOIs	https://doi.org/10.1016/j.addma.2021.102543
Publication status	Published - Feb 2022

Bibliographical note

Funding Information:
The authors acknowledge the assistance of SUSTech Core Research Facilities. This work was financially supported by Guangdong Province International Collaboration Programme [Grant no. 2019A050510003 ] and Shenzhen International Collaboration Programme [Grant no. GJHZ20200731095606021 ] and Shenzhen Science and Technology Innovation Commission [Grant no. KQTD20190929172505711 ].

Publisher Copyright:
© 2021 Elsevier B.V.

Keywords

Additive manufacturing
Carbon fiber
Fracture toughness
Layered ceramic composite
Zirconia

ASJC Scopus subject areas

Biomedical Engineering
Materials Science(all)
Engineering (miscellaneous)
Industrial and Manufacturing Engineering

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Cite this

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title = "3D printing of layered ceramic/carbon fiber composite with improved toughness",

abstract = "Strong and tough ceramic materials are required for many structural applications, however, these properties tend to be mutually exclusive in many man-made ceramic materials. Inspired by composition of biological materials such as nacre, this work offers a simple and versatile 3D printing approach based on the concept of layered ceramics to overcome such limitations, obtaining both high strength and toughness. The resulting layered ceramic/carbon fiber reinforced polymer composites exhibit an excellent combination of high strength, fracture toughness and work of fracture. Such fracture-resistant behavior can be attributed to the toughening mechanisms of crack deflection, lamellae and fiber {\textquoteleft}pull-out{\textquoteright}, polymer inelastic deformation, and interfacial debonding. This strategy enables the fabrication of layered ceramic/polymer composites with remarkable properties, thus demonstrating its potential applicability to fabricating other layered composites.",

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author = "Jinxing Sun and Shixiang Yu and James Wade-Zhu and Xiaoteng Chen and Jon Binner and Jiaming Bai",

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AU - Chen, Xiaoteng

AU - Binner, Jon

AU - Bai, Jiaming

N1 - Funding Information: The authors acknowledge the assistance of SUSTech Core Research Facilities. This work was financially supported by Guangdong Province International Collaboration Programme [Grant no. 2019A050510003 ] and Shenzhen International Collaboration Programme [Grant no. GJHZ20200731095606021 ] and Shenzhen Science and Technology Innovation Commission [Grant no. KQTD20190929172505711 ]. Publisher Copyright: © 2021 Elsevier B.V.

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AB - Strong and tough ceramic materials are required for many structural applications, however, these properties tend to be mutually exclusive in many man-made ceramic materials. Inspired by composition of biological materials such as nacre, this work offers a simple and versatile 3D printing approach based on the concept of layered ceramics to overcome such limitations, obtaining both high strength and toughness. The resulting layered ceramic/carbon fiber reinforced polymer composites exhibit an excellent combination of high strength, fracture toughness and work of fracture. Such fracture-resistant behavior can be attributed to the toughening mechanisms of crack deflection, lamellae and fiber ‘pull-out’, polymer inelastic deformation, and interfacial debonding. This strategy enables the fabrication of layered ceramic/polymer composites with remarkable properties, thus demonstrating its potential applicability to fabricating other layered composites.

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3D printing of layered ceramic/carbon fiber composite with improved toughness

Abstract

Bibliographical note

Keywords

ASJC Scopus subject areas

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Cite this